Tig Welding Aluminum Motorcycle Frame

I am purchasing a 2001 gsxr 1000 and it has 2 small hairline cracks in the frame near the steering stem area.

Tig welding aluminum motorcycle frame.

Tig welding a aluminum motorcycle frame. Gas tungsten arc tig welding tig tungsten inert gas welding is another arc welding process. The mig welder is great on non aluminum materials and for places such as the forks and handle bars. Not a good idea to weld an aluminum motorcycle frame unless you have the facility to heat treat the entire frame and assure alignment.

Types of aluminum welding. Mike uses a miller dynasty 280dx for tig welding aluminum bike frames and he also has the expansion pack which allows for independent amplitude settings. But on your motorcycle project you might want the option of easily configuring the welding machine to suit other metals such as stainless steel and aluminum. Gas tungsten arc welding gtaw also known as tungsten inert gas tig welding is one of the most popular welding processes chosen for aluminum.

If you re wondering how to weld aluminum it s important to know that there are several welding processes that can be used. Tig welding a bike frame with 032 wall alloy steel tubing and with weldmold 880 tig rod and then smashing it with a hammer. That is a pretty cool feature that has benefits for tig welding aluminum. I was going to have it welded or i might even try to weld it if i ever get my welding down to a art and am confident enough to weld it.

Bike frame fixtured on a stronghand tools welding table and welded out using both er70s 2 tig rod along with weldmold 880. The frame was made of aluminum for weight reasons. I am just not sure what filler rod.